Industry

Manufacturing

From discrete assembly to continuous process plants — we keep your motors, drives, switchgear, and air systems running.

30%
Air capacity typically lost to leaks
70%
Bearing failures linked to lubrication
$22k
Avg. cost per hour of unplanned downtime
8 wks
Typical IR fault warning window

The reliability challenge

Manufacturing facilities live and die by uptime. Every minute a line is down is lost product, missed shipments, and frustrated customers. The good news: most failures give you weeks of warning if you know how to listen.
  • Aging electrical distribution and MCCs
  • Compressed air leaks consuming 20–30% of capacity
  • Bearing and gearbox failures on critical drive lines, pumps, motors, conveyors….
  • Limited maintenance windows on production assets
  • Pressure to extend asset life under capital constraints

Outcomes we deliver

  • Reduction in lubrication related failures
  • Reduction in contamination and corrosion related failures
  • Lower energy cost due to reductions in compressed gas and vacuum leaks
  • Failed steam trap identification, process valve leak by
  • Increased equipment life with proper lube and hydraulic oil filtration and conditioning
Request a Quote

Our process

How an engagement runs

A repeatable, low-disruption process built around your production schedule and safety requirements.

1

Scope & walk-down

We meet on site, walk your assets, and agree on the criticality ranking, scope, and access plan.

2

Inspection & data capture

Certified technicians collect IR, ultrasound, lubrication, and visual condition data using calibrated tools.

3

Prioritized reporting

You receive a written report ranking every finding by severity, with photos, thermal and ultrasound images, and recommended actions.

4

Corrective action support

We help you triage findings, plan outage scope, and re-inspect after repairs to confirm the fix.

What you get

Deliverables built for action

Every engagement ends with a clear, prioritized report your team can act on — not a data dump. Findings are ranked by severity, tied to specific assets, and accompanied by photos and thermal imagery.

For recurring customers, we trend results year over year so you can see exactly how your reliability program is paying off.

  • Written executive summary with prioritized findings
  • Asset-by-asset condition report with photos and thermal images
  • Severity ratings aligned to NETA / NFPA 70B guidance
  • Repair recommendations with estimated outage scope
  • Year-over-year trending for repeat customers
  • Audit-ready records for insurance and compliance reviews
Frequently asked

Questions we hear a lot

Cut downtime on your production lines

Get a tailored predictive maintenance proposal for your facility.